Apex 1 will be a 140-acre facility and the campus will produce sustainable EV battery precursor and cathode active material for 250,000 electric vehicles per year.

October 24, 2022

3 Min Read
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Ascend Elements began construction of its largest electric vehicle battery recycling and engineered materials manufacturing facility with a ceremonial groundbreaking today. Leaders of the fast-growing startup were joined by Gov. Andy Beshear, local business and community leaders, and EV battery industry executives during the midday event in Hopkinsville, Ky. The facility will help meet North America’s growing demand for lithium-ion battery materials, specifically engineered precursor (pCAM) and battery-ready cathode active materials (CAM). When finished, the Apex 1 facility will produce enough pCAM and CAM to equip 250,000 EVs per year.

“Today, we’ve begun building something that doesn’t exist anywhere in the United States – a domestic source of sustainable lithium-ion cathode material for EV batteries,” said Michael O’Kronley, CEO of Ascend Elements. “We’re in the middle of a global energy transformation and it’s critical that we produce lithium-ion battery material in the United States. Our future energy independence and national security depend on it.” 

“Ascend Elements’ initial announcement made history as the largest development project in Christian County, but with recent announcements the investment has grown to nearly $1 billion and will create 400 full-time jobs, making it the single largest investment in Western Kentucky,” Governor Andy Beshear said. “Kentucky has quickly become a national leader in the electric-vehicle space and a substantial supplier network that consists of innovative companies like Ascend Elements is the reason for that success. I want to thank the leaders at the company for this commitment to the commonwealth and I can’t wait to see Ascend Elements and the Hopkinsville community grow together.”

Ascend Elements plans to invest close to $1 billion in the 140-acre campus and 500,000-square-foot manufacturing facility. The first-of-its-kind facility will be home to the company’s innovative Hydro-to-Cathode™ direct precursor synthesis process technology — the most efficient and economically compelling way to return recycled battery materials to the battery supply chain. This closed-loop system generates minimal waste and carbon emissions compared to traditional cathode manufacturing. With potential expansion phases, the facility will employ up to 400 people and generate up to $4.4 billion in economic impact to Kentucky over the construction period and first 10 years. 

Based in Westborough, Mass., Ascend Elements is the leading provider of sustainable, closed-loop battery material solutions. From EV battery recycling to commercial-scale production of lithium-ion battery precursor (pCAM) and cathode active materials (CAM), Ascend Elements is revolutionizing the production of sustainable lithium-ion battery materials. Its Hydro-to-Cathode™ direct precursor synthesis technology produces new CAM from spent lithium-ion cells more efficiently than traditional methods, resulting in reduced cost, improved performance, and lowered GHG emissions. With fewer batteries going to landfill and a cleaner manufacturing process, Ascend Elements is taking the lithium-ion battery industry to a higher level of sustainability.

Based in Westborough, Mass., Ascend Elements is the leading provider of sustainable, closed-loop battery material solutions. From EV battery recycling to commercial-scale production of lithium-ion battery precursor (pCAM) and cathode active materials (CAM), Ascend Elements is revolutionizing the production of sustainable lithium-ion battery materials. Its Hydro-to-Cathode™ direct precursor synthesis technology produces new CAM from spent lithium-ion cells more efficiently than traditional methods, resulting in reduced cost, improved performance, and lowered GHG emissions. With fewer batteries going to landfill and a cleaner manufacturing process, Ascend Elements is taking the lithium-ion battery industry to a higher level of sustainability.
 

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